Coalescing and dust / rust removal filters use a high-efficiency borosilicate glass nanofibre material which has a 96% voids volume, providing media with excellent filtration efficiency and high dirt, Rust, and particles holding capacity .which also increase the filter element's life and applicable for Textile, Food and pharma industry
Today increasing energy costs, needs an efficient and cost effective manufacturing process which is a major factor in maintaining the profitability and growth of every business. All our Filters are designed to not only minimize the electrical energy in their operation but also to significantly reduce the running costs.
Our filters incorporate a number of unique and patented design features to minimize differential pressure and provide a filter and element combination where the differential pressure starts low and stays low to maximise energy savings and provide the lowest lifetime costs without compromising air quality.
Compressed Air Contamination Is A Real Problem For The Industry:
In today’s modern production facilities, the use of compressed air is often pivotal to manufacturing processes. Irrespective of whether the compressed air comes into direct contact with the product or is used to automate a process, provide motive power, or even generate other gases on-site,
We Have A Cost-Effective Solution For Every Contaminant:
In addition to problems associated with the compressed air system itself, allowing contaminants such as particulate, oil, and micro-organisms to exhaust from valves, cylinders, and air tools can lead to an unhealthy and unsafe working environment.
Compressed Air Contamination Will Ultimately Lead To:
Inefficient production processes, Spoiled, damaged, or reworked products, Reduced production efficiency, Increased manufacturing costs
The Primary Reason For Using AL-Subuk Compressed Air Filter Is To Remove Contamination And Improve Air Quality:
We design Philosophy of Air Quality & Energy Efficiency has led to a product that provides:
Air Quality Claim:
Most compressed air filter manufacturers claim that the delivered air from their filters complies with the quality classifications of ISO8573 part 1 when tested with the methods and equipment stated in ISO8573 parts 2-9
International Certifications And Standards:
Any restriction to airflow within a filter housing and element will reduce the system pressure. To generate compressed air, large amounts of electrical energy are consumed; therefore any pressure losses within the system can be directly converted into a cost for wasted energy.
Higher The Pressure Loss, The Higher The Energy Cost:
When comparing the running cost of alternative filters, many will calculate the energy cost of the filter, using the differential pressure or DP values printed in the literature. As demonstrated, these figures are not always accurate. Additionally, literature values are only representative of the filter in an “as new” condition and do not take into consideration the initial and ongoing blockage characteristics of the filter. Although filters and elements may look the same, their blockage characteristics and operational costs are quite different In addition Kindly check the attached Energy loss Data (Compressed air Calculation.Pdf) This calculation is based upon a 132kW compressor operating for 8000 hours
AL-Subuk Filter Element Technology:
Maintaining Air Quality:
Annual filter element changes are essential(coalescing, Rust, and dust removal filters) To maintain your guaranteed air quality, filter elements must be replaced every year with our offered filtration system. Throughout its’ life, the filter element is constantly under bombardment from oily, acidic condensate and high-velocity dirt particles, which it has to remove and retain to protect your compressed air system. Over time, this can weaken the filter media and reduce filtration performance. This potential but critical reduction infiltration performance cannot be detected by simple differential Pressure monitoring techniques. Annual filter element changes are therefore essential and failure to replace every year could result in reduced product performance, degrading air quality, and increased operational costs.
Annual Filter Element Changes Ensure:
AL-Subuk is Simply Cost Effective and Energy Saving.
|FILRATION RATING (µm)||OIL CONTENTS (ppm)|
|FP : 25||--|
|AO : 1||1
|AA : 0.01||0.01|
|AX : 0.01||0.001|
|ACX : 0.01 ( ACTIVATED CARBON )||0.001|
|AR :1 ( ELIMINATING DUST)||----|
|AAR 0.01 (ELIMINATING DUST)||---|
|FILTARTION GRADE||FILTER TYPE||SIZE OF PARTICULATES/ WATER/OIL AEROSOLS CAN BE REMOVED||MAXIMUM RESIDUAL OIL CONTENT AT 21 °C|
|REPLACEMENT PERIOD||PRE- FILTER GRADE|
|ACS||Oil vapour||N/A||0.003ppm||When oil vapour or ordour is detected||AA|
|QUALITY CLASS|| SOLID CONTAMINATION µm||MAXIMUM ORESSURE DEW POINT °C||MAXIMUM OIL CONTENT [ DROP.MIST,VAPOR,PPM w/w[mg/m3]]|
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